Carbon Fibre Skinning: Reinventing the Strength and Style of Structures


Carbon fibre skinning, also known as carbon fibre wrapping or carbon fibre overlay, is a process that involves applying thin layers of carbon fibre sheets or fabric to the surface of a structure. This technique can be applied to a variety of materials, including metals, plastics, or even concrete, to enhance their strength, durability, and overall performance.

Benefits of Carbon Fibre Skinning:

  • Strength and Lightweight: One of the most significant advantages of carbon fibre skinning is its exceptional strength-to-weight ratio. Carbon fibres are incredibly strong, exceeding the strength of steel while being significantly lighter. By reinforcing structures with carbon fibre skin, manufacturers can achieve improved structural integrity without adding excessive weight.

  • Durability and Fatigue Resistance: Carbon fibre has excellent resistance to fatigue and corrosion, making it an ideal choice for extending the lifespan of structures. Carbon fibre skinning helps protect the underlying material from environmental factors, including moisture, UV radiation, and chemicals, thereby reducing the risk of degradation and structural failure.

  • Versatility and Customizability: Carbon fibre sheets or fabric can be molded and shaped into complex geometries, allowing for greater design flexibility and customization. This versatility enables manufacturers to apply carbon fibre skinning to a wide range of structures, from automotive components and aircraft wings to sports equipment and architectural elements.

  • Aesthetic Appeal: In addition to its functional benefits, carbon fibre skinning adds a touch of modern elegance to any structure. The unique weave pattern of carbon fibre imparts a sleek and futuristic appearance, making it a popular choice for designers and enthusiasts alike.

If you want to try carbon fibre skinning and this is your first time you may have a lot of questions. There are plenty of useful videos online put together by professionals and amateurs. Get in touch with us for some tips or if you have any questions. Our Carbon Fibre Skinning Kit is a good start if you want to laminate a small part. Be sure to download and read our Carbon Fibre Skinning Instructions as it will give you an idea on how carbon fibre skinning is done. It’s important to note that properties of epoxy resin may differ from one manufacturer to another so the pot life of resin and waiting time between the coats may differ as well.